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The Next Generation Spreader Roller for Perfect, Wrinkle-Free Web Handling

Increase quality, reduce defects, and simplify your production with our patented precision rubber ring technology.

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The Next Generation Spreader Roller for Perfect, Wrinkle-Free Web Handling

Increase quality, reduce defects, and simplify your production with our patented precision rubber ring technology.

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Inspired by the armadillo’s armor, the Armadillo Roll integrates independently operating spreading elements that dynamically adapt to material variations, ensuring uniform spreading and reliable wrinkle-free performance at all production stages.

Each Armadillo Roll is

custom manufactured

to your requirements

Up to 2800 independently operating individual spreading elements

per meter

Available in various diameters up to 7000 mm in length

Web speed of up to 1000m/min through vibration reduction

effect

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Inspired by the armadillo’s armor, the Armadillo Roll integrates independently operating spreading elements that dynamically adapt to material variations, ensuring uniform spreading and reliable wrinkle-free performance at all production stages.

Each Armadillo Roll is

custom manufactured

to your requirements

Up to 2800 independently operating individual spreading elements

per meter

Available in various diameters up to 7000 mm in length

Web speed of up to 1000m/min through vibration reduction

effect

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Anchor About

The Armadillo Roll is a completely new solution in spreader roller engineering

to outperform traditional systems. 

Using precision rubber rings with independently acting spreading elements, the Armadillo Roll delivers exceptional spreading performance without external drives or regular adjustments.

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Anchor How it works

How it works

Precision Engineering

Engineered from patented, high-precision rubber rings.

Zero-Maintanance Spreading

Each ring contains multiple individual spreading elements that ensure excellent web spreading—even with minimal wrap—without any drive, power, or adjustments needed on the roll.

Center-Out Action

The rings are mounted to direct the spreading force from the center of the web outward to the edges.

Independent & Responsive

Each precision ring uses 20 to 40 ultra-lightweight (just 0.5g!) spreading elements that work completely independently.

Controlled Tilt Technology

A specially protected shape gives the elements a controlled, automatic tilting movement toward the roll's edge, maximizing spread effect.

Immediate Response

The low mass of the Armadillo Roll allows it to react instantly to the slightest web pressure.

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Anchor Key Features
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Armadillo Roll
Key Features

 

Principle Operation

1400-2800 individual spreading elements per meter of roller length that are independently operating.

Mark-free guidance

Slightly curved, large contact surfaces ensure mark-free guidance without relative movement.

Wrap

Full funcionality with 
8-180° wrap

Web Cover

Between 10 and 750 N/m

Web Thickness

Effortlessly handles materials thicker than 4 μm and heavier than 8 g/m², ensuring consistent spreading across a wide range of substrates.

Web Speed

Engineered for high-speed production, delivering web speeds up to 1000 m/min with a vibration-damping design that ensures perfectly smooth running.

Roll Dimensions

Offered in four standard diameters (60, 110, 130, and 150 mm) and built in lengths of up to 7000 mm, fully tailored to your production needs.

Properties

Designed to be highly durable, easy to clean, antistatic, and resistant to water, temperature, and ozone.
FDA-compliant on request.

Lane Seperation

Allows for separation and spreading of multiple lanes.

Roll Body

A lightweight aluminum roll body engineered with optimized geometry for exceptional fastening strength, delivering fast response thanks to low starting weight and minimal inertia.

Customizable

Every Armadillo Roll is custom-engineered to your exact diameter and length requirements, ensuring a perfect fit for your production line.

Ready for use

Delivered pre-configured for your system and ready to run instantly, without the need for external drives or setup adjustments.

Anchor Key Features

Armadillo Roll
Key Features

 

Principle Operation

1400-2800 individual spreading elements per meter of roller length that are independently operating.

Mark-free guidance

Slightly curved, large contact surfaces ensure mark-free guidance without relative movement.

Wrap

Full funcionality with 
8-180° wrap

Web Cover

Between 10 and 750 N/m

Web Thickness

Effortlessly handles materials thicker than 4 μm and heavier than 8 g/m², ensuring consistent spreading across a wide range of substrates.

Web Speed

Engineered for high-speed production, delivering web speeds up to 1000 m/min with a vibration-damping design that ensures perfectly smooth running.

Roll Dimensions

Offered in four standard diameters (60, 110, 130, and 150 mm) and built in lengths of up to 7000 mm, fully tailored to your production needs.

Properties

Designed to be highly durable, easy to clean, antistatic, and resistant to water, temperature, and ozone.
FDA-compliant on request.

Lane Seperation

Allows for separation and spreading of multiple lanes.

Roll Body

A lightweight aluminum roll body engineered with optimized geometry for exceptional fastening strength, delivering fast response thanks to low starting weight and minimal inertia.

Customizable

Every Armadillo Roll is custom-engineered to your exact diameter and length requirements, ensuring a perfect fit for your production line.

Ready for use

Delivered pre-configured for your system and ready to run instantly, without the need for external drives or setup adjustments.

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Anchor Industry Applications

Industry Applications
Are Endless

Film production & finishing

Nonwovens

Aluminum foils

Printing industry

Textiles​

Schedule a call and discover

how Armadillo Roll can

benefit your business

Via Pioda 12

6900 Lugano, Switzerland

© 2026 by armadilloroll.ch

Request a Callback

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